Prius C Hybrid Battery Disassembly

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1 Remove fan (2 bolts, 1 nut), clean

2 Remove interlock cover (2 nuts)

3 Remove interlock (1 bolt)

4 Remove end cover (2 bolts, 1 nut)

5 Remove end cover (2 bolts, 1 nut)

6 Remove case cover, top (5 nuts)

7 Remove case cover, side (3 nuts)

8 Load test

9 Remove lower vent ducting (1 pop-it)

10 Remove temperature sensor harness

11 Remove interlock and bus harness, clean bus bars

12 Remove end bracket (1 bolt, 2 nuts)

13 Remove bus bar and sensor harness, clean buss bars

14 Flip upside down, remove grounding bolts (8mm), remove bottom of case, remove air block

15 Remove relay block (3 bolts)

16 Remove computer (1 bolt)

17 Remove top bar (4 bolts, 12mm) Loosen bottom 12mm bolts on computer side

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